Putzbrunn, June 1, 2026 – Wet conditions are a daily reality for firefighters. Their boots get heavier when wet and reduce insulation against the cold. This significantly reduces comfort and increases physical strain, especially during long and physically demanding operations. Tests conducted in GORE-TEX® laboratories have shown that water absorption in boots in wet conditions can lead to a noticeable increase in weight, depending on the upper material and boot design.  

HAIX, a manufacturer of functional footwear and apparel, is introducing its new Fire Eagle 3.0 EXG with EXTRAGUARD upper material at INTERSCHUTZ 2026. The upper technology developed by the GORE-TEX® brand significantly reduces water absorption in the boots, thereby speeding up the drying process after use. This enables a lighter overall construction with fewer additional reinforcements, improving mobility and comfort when in use, especially during extended wear in wet conditions. 

“The EXTRAGUARD upper technology was developed to permanently reduce water absorption, so firefighter boots remain lightweight even in extremely wet conditions,” explains Johannes Krieg, Footwear Product Specialist at the GORE-TEX® brand.  

Minimal weight gain in wet conditions 

EXTRAGUARD upper technology combines a durable, flame-retardant outer layer, an insulating functional layer, and a structural inner layer that absorbs hardly any water. The multi-layer system minimizes the boot’s weight gain in wet conditions.  

The robust upper material ensures easy maintenance and cleaning, requiring only simple rinsing or wiping. No extra care with shoe polish is necessary. 

Together with the proven GORE-TEX® CROSSTECH® lining technology, the boot provides lasting protection against water penetration, chemicals, and bloodborne pathogens while remaining breathable. 

Further development of the HAIX Fire Eagle platform 

Firefighter athletes also value EXTRAGUARD technology—especially during long and physically intense activities: “In disciplines like obstacle courses or stair climbing, every ounce of extra weight counts,” says Robin Altbürger, reigning German champion of the FireFit Championships and tester of the Fire Eagle 3.0 EXG. “Even in wet conditions, the boot remains lightweight, making it noticeably more agile and comfortable to wear. A consistently high level of speed and agility can then be maintained, especially for quick changes of direction, navigating steps, or during prolonged physical exertion.” 

HAIX’s Fire Eagle 3.0 EXG draws on the experience gained from the Fire Eagle 2.0 EXG predecessor model. In addition to the version with EXTRAGUARD upper material, it is also available with classic leather upper material and GORE-TEX® CROSSTECH® lining. 

The HAIX Fire Eagle 3.0 EXG will be presented at the GORE-TEX® (W. L. Gore & Associates) booth D32 in Hall 15, as well as at the HAIX booth H47 in Hall 15, and in the outdoor area at booth R84.  

Putzbrunn, (May 21, 2026) – Firefighters typically wear the same protective clothing for all operational responses, whether they are carrying out technical rescue or structural firefighting assignments. Their protection is designed to meet the most extreme conditions such as a flashover in a structural fire.

But firefighters do not tackle structural fires on a daily basis. Most operational responses are for rescue operations, accidents or small fires. This means that they are often responding to incidents ‘over protected’ by gear that was designed for more extreme conditions, potentially raising the risk of heat stress.

Added to this, their needs not only differ, they can even be conflicting, compromising their operational effectiveness in one scenario for effective protection in another. Freedom of movement and high visibility are essential for technical rescue professionals. Wildland fire operations call for garments that are lightweight and heat-resistant. Firefighters tackling a building fire need maximum insulation and protection against exposure to heat and flame.

“The challenge is to reconcile conflicting needs to remove the compromise in operational effectiveness and mitigate the risks of overprotection. Freedom of movement, weather protection and thermal protection cannot be optimized in one garment. A garment that fulfils the requirements of all operational scenarios will always involve trade-offs,” says Christophe Didelot, the firefighting and technical rescue product specialist at GORE-TEX® Brand.

Two garment layers instead of a one-fits-all configuration

GORE-TEX® Brand is presenting an innovative new design concept for fire garments at INTERSCHUTZ 2026 that solves this paradox. Instead of combining multiple requirements in one garment, the concept presents two adaptable garment layers based on existing product technologies.

Each can be worn alone or in combination, depending on the mission:

• Layer 1 for technical rescue operations and other frequent call-outs is based on the GORE-TEX® CROSSTECH® PYRAD® Stretch Product Technology. It is lightweight and designed for freedom of movement and comfort.
• Layer 2 uses GORE-TEX® CROSSTECH® Product Technology and is a stand-alone solution for wildland fire call-outs and outside operations. It fulfils the performance requirements of EN 469 level 1 and EN ISO 15384.
• The two layers can be worn in combination so that together they provide EN 469 level 2 protection for structural firefighting.

Instead of incorporating the required protective features into one and the same garment, they are now integrated into two adaptable clothing layers. This means that the lighter Layer 1 is worn alone for technical rescue operations and Layer 2 for wildland fire call-outs. For structural firefighting operations the two layers are worn together.

So, two garment layers now meet the needs of three operational scenarios. This also reduces the number of garments required, simplifying procurement and maintenance and saving time, effort and expense.

The decisive factor is not maximum performance at all times, but the appropriate garment for the specific purpose.

A proven principle from other sectors

GORE-TEX® Brand has been developing modular clothing systems and the underlying product technologies for multiple professional scenarios for many years. These solutions are focused around a layering principle which interprets clothing as a system of fine-tuned, carefully coordinated layers rather than a standard uniform.

Examples of these are the Nordic Combat Uniform (NCU) of the Nordic Defence Cooperation and the Flexible Layering Systems of the German police. These concepts are based on a clearly defined layering construction. The individual garment layers are carefully chosen depending on the climate, physical demands and intervention type. Each individual layer may not meet all the requirements, and not all components will be worn together.

These layering systems are developed and tested by Gore in realistic situations. Durability testing and wet laboratories, a rain tower, as well as climate and environmental chambers are used for this purpose. These are complemented by field tests conducted by end-users.

The underlying motive is to analyze how heat, moisture, physical demands and protection influence each other during operations. The result is a garment system whose performance is achieved at the system level – through the coordinated interaction of the individual layers and not through isolated individual components.

Putzbrunn, (4th March 2026) – The heat shimmers, sweat burns in the eyes, every move must be right: In such moments, climate comfort determines how long concentration and performance are maintained. What was previously often fraught with compromises – flame retardancy on the one hand, lightness, and breathability on the other – is combined in the new PYRAD® product technology by GORE-TEX LABS®, thus complementing the GORE-TEX® brand's product portfolio of flame-retardant, membrane-free laminates for military combat suits.

Many conventional flame-retardant textiles usually come with a dilemma: Although they provide reliable protection against heat and flames, they are often heavy, stiff, and hardly breathable. For soldiers, this means an additional burden in the field - and in extreme cases heat stress, limited freedom of movement and faster fatigue. The new generation of laminates with PYRAD® product technology by GORE-TEX LABS® solves this issue: It offers protection in the event of sudden flames and ensures a more comfortable and cooler feel with its extremely low weight, high air permeability and stretch content - even when using heavy equipment.

Paving the way for combat suits that can be used worldwide

"With the new technology, the GORE-TEX® brand is expanding its product portfolio of flame-retardant, membrane-free laminates for ground troops, air force and navy combat suits – and now covers all climate zones and mission profiles," explains Andreas Marmsoler, Strategic Marketing for the Defence sector at the GORE-TEX® brand: "In addition to the robust generation for temperate to cool climates, a much lighter, more elastic solution is now available. They impress with excellent moisture regulation, quick re-drying, and high wearing comfort in warm to hot climates, especially during high-intensity use.

Depending on the application scenario, the new generation can be combined with other, more robust laminates in a combat suit. For example, lightweight materials can be used in less stressed areas such as the chest or legs, and more resistant laminates in high-wear zones such as shoulders, elbows, or knees.

High-performance material for practice

The compact structure of the material is made possible by the PYRAD® product technology, which is based on a physical effect: it consists of countless small reactive graphite particles that are evenly incorporated into the fabric. When in contact with flames or a flash flame, they form a stable, self-extinguishing carbonisation layer that reliably protects the wearer.

Maximum safety with a high level of comfort – proven in the field

Practical field tests with special forces and naval personnel in the Middle East, the Mediterranean and the Pacific prove the performance of the new technology: The combat suits durably withstood the wear and tear from plate carriers, thorns, brambles, and abrasive surfaces without losing function or producing disturbing noises when moving. Especially in hot climates, the comfort advantage over conventional materials was clearly evident at medium to high activity – with many users referring to lower fatigue and thus higher operational readiness.

“Studies show that firefighters worldwide prefer lighter boots, which is exactly where our EXTRAGUARD upper technology comes in,” explains Johannes Krieg, product specialist at GORE-TEX Professional Fabrics. “In cooperation with HAIX we have developed a new generation of athletic fire boots that are taking comfort and safety on the job to the next level.”

Innovation on three layers

EXTRAGUARD upper technology is made of three functional layers: a highly abrasion-resistant and flame retardant outer protective layer, an insulating mid-layer offering protection against mechanical impact and an innovative low water absorption construction. The entire construction is seam-sealed with the tried and tested GORE-SEAM® Tape and combined with a GORE-TEX CROSSTECH® inner lining. The outcome: a boot that is durably waterproof, breathable and chemically resistant, protects against pathogens and is still very comfortable. FIRE EAGLE 2.0 EXG boots reliably protect wearers against heat and flame and comply with DIN EN15090:2012 as well as the requirements of F2A.

Wearer trial: Munich’s fire services are convinced

A wearer trial conducted in cooperation with Munich’s fire services showed the boots deliver what they promise. 22 firefighters tested the new fire boots for roughly 12 months during various fire service activities including technical rescue operations, fire incidents, severe weather events, and emergency responses. 73% of the participants said the boots were “lightweight”, while 9% even thought they were “very lightweight”. The test boots also made a good impression when it came to re-dry: 73% said it was “good”, while 27% said it was “very good”. 91% of the firefighters said they would also continue wearing the boots during regular duties.

Revolutionary technology for real emergencies

The EXTRAGUARD upper is 40% lighter than conventional materials and hardly absorbs any moisture from the outside. This ensures that the HAIX FIRE EAGLE 2.0 EXG offers lasting lightness when worn for hours in wet conditions, dries faster and is durably waterproof even in extended periods of heavy water exposure. External moisture can hardly penetrate beyond the low water absorption construction layer, ensuring reduced conduction heat loss and preventing the feet from being robbed of warmth. Feet stay dry and warm, even in wet and cold conditions.

The HAIX FIRE EAGLE 2.0 EXG needs no breaking in and fits right from the start. There is hardly any need for additional reinforcements in the boot construction. This improves weight, breathability and wearer comfort. Its robustness minimises signs of wear and it is easy to clean: simply rinse the boots under the tap or hose them down. Specific care products are not necessary.

A long product life translates into sustainability

The EXTRAGUARD upper is extremely robust, thus extending the product life of the HAIX FIRE EAGLE 2.0 EXG firefighting boot, while reducing its ecological footprint. Using few resources and minimising CO2 emissions, the material also sets new standards in terms of its production.

HAIX FIRE EAGLE 2.0 EXG fire boots are immediately available for purchase from the HAIX website and from specialty retailers in UK sizes 2 to 11.5 (EU 35 to 47), as well as in extra large sizes 12 to 15.5 (EU 48 to 51).

Animated videos of the Munich Fire Department (left) and marketing clip for the HAIX FIRE EAGLE 2.0 EXG boot with GORE-TEX CROSSTECH® EXTRAGUARD upper material technology:

The specialist for technical functional textiles will be presenting the laminates for this system at Enforce Tac 2024 in Nuremberg (February 26 - 28, 2024) at booth 7A 537.

The basic idea behind the system comes from the military: layers of clothing that can be flexibly and modularly adapted to the operating conditions. After all, no two days are the same in the police force: Police officers have to withstand heat, cold, wind, moisture, chemicals, and flames on duty. Every deployment has high demands on freedom of movement, especially when wearing additional protective equipment.

Three layers of clothing for tailored protection and comfort

The three layers of the flexible system can be worn individually or flexibly combined with each other. GORE-TEX Professional has developed customised laminates for each layer:

Layer 1: Daily Duty Uniform (DDU)

This lightweight base layer offers protection and comfort for everyday use. It is highly abrasion-resistant and therefore durable, breathable and quick-drying. The uniform is equipped with the innovative PYRAD® technology for flame protection.

Layer 2: Insulated Riot Suit

The second layer can be worn over the Daily Duty Uniform (DDU) in cold or wet weather. With the comfort and appearance of softshell clothing, it can be equipped with either GORE-TEX technology for moisture protection or WINDSTOPPER® technology by GORE-TEX Labs for absolute protection from the wind. PYRAD® technology is always included.

Layer 3: Hardshell Riot Suit

Like the Insulated Riot Suit, this additional layer offers durable protection against moisture as well as common chemicals, heat, and flames. The Hardshell Riot Suit can be combined with any of the other clothing layers. It is optionally available with lightweight PYRAD® technology or as a 3-layer laminate with aramid outer fabric.

PYRAD® technology for reliable protection against heat and flames

PYRAD® technology is based on a physical effect: countless small and reactive graphite particles are evenly and permanently incorporated into the fabric. If the particles are activated by sudden heat or flames, they suddenly expand by more than ten times their original size, forming a stable, gapless carbon layer. This greatly reduces the flow of heat through the fabric and stops the spread of flames. As a result, no holes form, there is no afterburning and no dripping.

GORE-TEX FR Stretch for maximum freedom of movement

Stand, run, defend yourself: A high degree of freedom of movement is essential in the field, especially when additional protective equipment such as impact protection has to be worn. To improve the mobility and fit of the clothing, the laminates can therefore be combined with the new, flame-retardant, and waterproof GORE-TEX FR Stretch laminates. This allows unprecedented freedom of movement and fewer restrictions - regardless of whether the body protection is worn under or over the clothing. Clothing worn close to the body also increases its breathability.

Tested, approved, and procured by most Swiss cantons

Following extensive tests, most Swiss cantons will be using the system's laminates in future: "The Flexible Layering System fits perfectly into our new overall range of flame-retardant clothing for the non-peaceful law enforcement service. In addition to the high level of functionality in terms of weather and flame protection, we are impressed by the light weight and high level of comfort," said Daniel Bernasconi, Project Manager for the cross-corps renewal of work uniforms (KEP).

Gore revolutionised the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defense operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. gore-tex.com and goretexprofessional.com

The specialist for technical functional textiles presents these system solutions at Enforce Tac 2024 in Nuremberg (February 26 - 28, 2024) at booth 7A 537.

Military clothing should always be considered as a system in which the layers are modular and compatible. This is the best way to equip soldiers for a wide range of conditions and situations, from arctic to the desert, from training and maneuvers to combat. Armies procure a toolbox of clothing and footwear that can be expanded and updated over time, where new technologies can be added to an existing clothing system over time - just like updating software.

Nordic Combat Uniform (NCU system) - from the Arctic to the desert and jungle

A prime example is the Scandinavian multinational combat clothing system, the Nordic Combat Uniform (NCU system). It was developed by the NCU group, including GORE-TEX Professional fabrics, for the Nordic Defense Cooperation (Denmark, Finland, Norway and Sweden). The system consists of several layers - from underwear to an insulated jacket - that work together to create a garment that is more than the sum of its parts. The NCU system is designed so that there are some core garments that are always worn, and then the user selects reinforcing garments either under or on top of the basic configuration, depending on the climatic conditions and mission profile.

GORE-TEX Technologies for the Highest Levels of Protection

Gore’s laminates for military clothing systems can be flexibly equipped with proven GORE-TEX technologies to ensure highest fit-for-use – be it mid-layer, outer layer or high insulation layer: 

GORE-TEX membrane for durably waterproof, windproof, and breathable protection, WINDSTOPPER® fabric technology by GORE-TEX LABS for total windproofness, and insulation protection, PYRAD® technology for heat, flame and flash-fire protection and GORE-TEX Stretch product technology for optimal freedom of movement.

Gore’s extensive biophysics lab capabilities ensure performance

While each element of such military clothing systems must perform on its own, the key to overall performance lies in the interoperability of the individual elements of the system. "Even with computer simulations, real-world performance requires solid data from labs and field tests. Gore has a wide range of biophysics lab capabilities, including durability and wet labs, a rain tower, and an environmental and comfort chamber, which sets us apart from the competition," says Oliver Opitz, product specialist at Gore for the Armed Forces. Staying with the example of the Northern Combat Uniform, the system has been extensively tested in Gore's laboratories to ensure that it meets or exceeds performance requirements. But nothing beats testing by soldiers in the field. The feedback from these extensive field tests confirms that the system's fabric is doing what it was designed to do: The highest level of protection and comfort in the roughest of conditions and missions.

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defense operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. gore-tex.com and goretexprofessional.com

The Riot Collection is tailored to provide protection in each layer of clothing, from first layer to outer layer, so that they work together to meet varying weather, activities and operational challenges. The garments incorporate the inherent flame-retardance and heat-resistance that comes with PYRAD® technology.

A new PYRAD® Duty Uniform by GORE-TEX LABS combines lightweight, highly breathable comfort with flame retardance. The riot suit has very low water pick up, with fast redry for everyday comfort.  

 The GORE-TEX PYRAD® Riot Suit is lightweight, abrasion resistant, waterproof, breathable and comfortable while still protecting the wearer from liquids, common chemicals, heat and flash fire.  

Insulated versions offered from different laminates for the Riot Suit are ideal for officers for use in colder months. They can be designed using body mapping that ensures the insulation is only added where needed, reducing unnecessary bulk and improving freedom of movement. 

The unique flame-retardant GORE-TEX Stretch technology offers additional freedom of movement, not only, but especially in combination with protective vests. 

The GORE-TEX Professional product collection with flame-retardant protection solutions makes the job easier as it is lighter, softer and more comfortable than conventional clothing. With high levels of comfort and protection, officers will not be hampered by becoming too wet, too cold or too warm and can better concentrate in the task in hand.  

Katja Christof, Product Specialist at GORE-TEX Professional, said: “We are continuously innovating to expand and enhance the choice of high-performance protective clothing solutions available to police forces.  The GORE-TEX Professional Riot Product Collection delivers critical protection for officers and offer much greater flexibility to forces so that they can procure garments that are designed to meet their own specific operational needs. This will result in improved comfort and protection for officers, helping them to better perform their day-to-day duties and deal more effectively with the challenges of modern-day policing.”  

All the materials in the PYRAD® range are highly durable and designed to withstand the rigours of operational deployment in challenging environments with high abrasion resistance. They are available in a wide range of colours to suit the different corporate identity needs of police forces. 

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defense operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. gore-tex.com and goretexprofessional.com

Paul Jennewein, product specialist at GORE-TEX Professional for flame-retardant military clothing, explains: "The PYRAD® product technology takes soldiers' equipment to a new level. It offers critical protection against sudden flames whilst also providing a high level of comfort and freedom of movement, thanks to the lightweight fabric." 

Durable heat and flame barrier with and without membrane  

PYRAD® product technology is used for combat suits either without a membrane or with a GORE-TEX® membrane, depending on the situation and weather conditions. PYRAD® technology by GORE-TEX LABS provides effective protection against sudden heat and open flames - and combined with an integrated GORE-TEX membrane, also protects against common chemicals, common fuels such as gasoline and diesel, most diluted acids and alkalis. 

Combat suits with PYRAD® textile technology without a membrane are ideal for operations in warm areas. Soldiers then only need one combat suit with integrated flame protection. They are also suitable as a battle dress uniform (BDU), especially for physically demanding activities: the uniform contains only one textile layer and can therefore also be worn comfortably under a combat suit. 

PYRAD® technology from GORE-TEX LABS in a fitness-for-use test 

Gore had the "fitness for use" and operational suitability of the PYRAD® product technology simulated in a test emergency scenario. Both types of combat suits underwent tests which were conducted in a strictly controlled environment and with safety as a top priority:

Accident during refueling of military vehicles or aircraft 
Under combat conditions when refueling military vehicles and aircraft, fuel can get onto soldiers' clothing and ignite through contact with an ignition source such as open fire, sparks or extremely hot surfaces. In the test, a GORE-TEX PYRAD® Defence FR rain suit was sprayed with a diesel-petrol mixture and ignited by a small gas deflagration. 

Heat and flames from improvised explosive devices 
Improvised explosive devices (IEDs) are a threat to soldiers on missions around the world. In the test a PYRAD® combat garment by GORE-TEX LABS was confronted with two large gas explosions, a continuously burning gas flame as a heat source and lycopodium used as an additional fire effect in the background. 

"The tests under real conditions have impressively shown that the PYRAD® technology delivers what it promises: our technology protects emergency personnel who stand up for our society - under the toughest conditions," Paul Jennewein, product specialist at GORE-TEX Professional for military clothing, evaluates the fitness-for-use tests.  

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defense operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. gore-tex.com and goretexprofessional.com

Protection against overheating and improved freedom of movement are at the top of soldiers' wish lists for operational clothing. This has been substantiated  by numerous surveys conducted by Gore amongst members of various military units. With GORE-TEX Stretch product technology, Gore offers a milestone for more comfort and protection: the material consists of elastic components between a membrane and robust polyamide outer fabric. The innovative material offers up to 20 percent elasticity, ideal for clothing with close-fitting cuts. The tighter fit reduces air pockets between the body and clothing. Breathability is up to 25 percent better compared to previous military clothing. In addition to significantly improved temperature regulation, the material is more comfortable to wear and can be easily combined with other layers of clothing without restricting freedom of movement. The GORE-TEX Stretch product technology is also permanently waterproof and windproof.

Put to the test: fitness-for-use test in snow, rain, and wind

How does the material perform when it counts? Two former special forces soldiers tested the GORE-TEX Stretch Defense rain suit on a parcours and in a two-day simulated reconnaissance mission in the mountains in the most adverse weather conditions of -5 to -1 degrees Celsius.  
The soldiers tested the flexibility of the GORE-TEX Stretch rain suit in terrain with slopes, thickets, and wet snow. The test showed that the protective clothing made progress in the mountains, sometimes climbing and crawling, considerably easier. During  physical exertion, the material regulates the body temperature. The test proved that the material could be worn for a long time - a big plus in situations where it is not possible to change clothes.

Oliver Opitz, Product Specialist at GORE-TEX Professional for Armed Forces, emphasizes: "In this fitness-for-use test, GORE-TEX Stretch technology showed what it's made of - protection and comfort in extreme weather conditions paired with maximum freedom of movement. Our test subjects were very impressed, which is in line with the feedback from many special forces to date."

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defense operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. gore-tex.com and goretexprofessional.com

The challenge: Military forces need robust, waterproof, and breathable footwear that reliably protects them during dangerous missions in all weather conditions and over varying terrains. Conventional military combat boots tend to be heavy and not very comfortable. Moreover, with increasing product life, the water-repellent impregnation wears off over time: the upper material becomes heavier and heavier the longer the boots are exposed to wetness. It often takes many hours to dry them out again after use. If the boots have to be worn again whilst wet, this can draw heat from the body - resulting in cold feet.

It is light, stays light and dries quickly

EXTRAGUARD uppers set a new standard for combat boots: when dry, they are 40 percent lighter than dry leather of the same thickness. Because EXTRAGUARD uppers absorb less moisture from the outside, they remain lightweight and dry significantly faster even in prolonged wet conditions. In addition, EXTRAGUARD uppers are flame retardant.

Combination of EXTRAGUARD upper and GORE-TEX Bootie 
The EXTRAGUARD upper reveals its full benefits when in combination with the GORE-SEAM® Tape and the GORE-TEX bootie. The EXTRAGUARD upper itself consists of three layers: a highly abrasion-resistant and flame-retardant outer protective layer, a functional layer for physical protection, and a construction inner layer with low water absorption. During the manufacture of GORE-TEX combat boots, it is sealed with GORE-SEAM® Tape so that moisture cannot penetrate through the seams. The upper is integrated into the boot with the GORE-TEX Bootie inside, which is waterproof and breathable. The GORE-TEX Bootie construction ensures that the boot is permanently waterproof, even if the water-repellent impregnation has worn off or the upper material is damaged.

Comfortable fit, easy cleaning, robust protection

In the field, the GORE-TEX combat boots prove themselves from the first minute: they are comfortable from the start, do not need to be broken in and remain dimensionally stable. The robustness offers reliable protection against sharp objects, common chemicals, and moisture. Care is simple, they can simply be sprayed clean with water. Specific care products are not necessary. Even after months of wear in wet environments, they remain permanently waterproof and breathable, not only meeting but exceeding the required values according to EN ISO 20345/347.

Result of years of research

"EXTRAGUARD upper technology is the result of years of research and close collaboration with defense forces around the world" explains Martin Pfister, Product Specialist Defense Footwear at GORE-TEX Professional. "Initial feedback from military field tests in a variety of challenging terrains confirm our lab results in the real world."

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defense operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. gore-tex.com and goretexprofessional.com

The EXTRAGUARD upper technology consists of three layers: The outer layer is highly abrasion-resistant and robust, the functional second layer, is variable in thickness and is designed to protect the foot from impact and shock. The third, innovative construction inner layer can be sealed on the back with GORE® Seam Tape - which prevents moisture from penetrating the upper from the outside via the seams.

"Our upper innovation will benefit workers in construction and demolition, railroads, utilities or agriculture, as well as power and water utility workers, who want to rely on rugged, durable protective, yet lightweight and comfortable safety footwear for heavy and medium-duty jobs," explains Helmut Klug, Footwear Product Specialist at GORE-TEX Professional. "EXTRAGUARD upper technology is designed for the toughest working conditions and provides rugged and comfortable protection even after months of use or continuous exposure to demanding, wet working conditions."

Safety footwear remain durably dry and light

The upper material is 40 percent lighter than leather when dry - and remains permanently light even in wet conditions: it absorbs hardly any moisture from the outside even after prolonged use or if the water-repellent impregnation is lost, and thus changes its weight insignificantly. The 3-layer construction ensures that GORE-TEX safety footwear with EXTRAGUARD upper material construction remains lightweight even during heavy use in rain or snow, as well as protecting against sharp and falling objects, heat, and abrasion. Moisture from the outside penetrates to a maximum of the innovative construction inner layer and is kept out by it. Therefore, moisture does not form between the upper material and the interior waterproof and breathable GORE-TEX technology (bootie construction). This reduces potential heat loss and prevents cold bridges.

Fast re-drying, easy cleaning

Conventional uppers for safety footwear become soaked in a damp environment once the impregnation has been lost. This makes them heavy. Thanks to the low absorption of moisture in the upper material, the re-drying time of GORE-TEX EXTRAGUARD safety footwear is much faster compared to safety footwear made with conventional uppers. A GORE-TEX safety footwear with EXTRAGUARD technology does not need to be broken in; it fits comfortably right from the start. Even after extensive wear, no annoying wrinkles form. The color and shape remain unchanged. For care and cleaning, spraying with water is sufficient and specific care products are not necessary.

"By combining durable low weight, low water absorption and fast re-drying time in a robust three-layer upper technology, EXTRAGUARD footwear offers the highest level of comfort and protection," concludes Klug.

New standards also in terms of sustainability

EXTRAGUARD stands for a new generation of upper technologies for safety footwear that also sets new standards in terms of sustainability: Less chemicals and less water are used in the production of EXTRAGUARD upper technology compared to conventional uppers. CO2 emissions are significantly reduced. The face material is manufactured without chrome and supplied in consistent quality on rolls - this also significantly minimizes material consumption. Finally, the durability of EXTRAGUARD face material technology also contributes to a better eco-balance.

First styles and collections at A+A 2023

At A+A 2023 in Düsseldorf, Gore and the following 11 Gore footwear partners will present the firstcommercial styles of GORE-TEX safety footwear with the new EXTRAGUARD upper technology: Atlas, Elten, Fal, Grisport, Haix, Obuv, Robusta, Solid Gear, Steitz Secura, TS Corporation, Unikhan and Upower. This great response from well-known manufacturers illustrates the need in the market for safety footwear that is robust, waterproof  and at the same time permanently lightweight and comfortable.

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defense operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. gore-tex.com and goretexprofessional.com

GORE-TEX EXTRAGUARD Safety Footwear - Is light and stays light!

Working closely with manufacturers and users of protective workwear, GORE-TEX Professional (Gore) has deep insights into the needs of wearers. Now, the functional apparel specialist has combined its expertise in workwear design trends with innovative PYRAD® technology. It protects industrial workers and people in the energy supply industry from the thermal hazards of electrical arcing, flames, and heat

High-tech safety materials ensure that electrical engineers and industrial workers can rely on their personal protective equipment (PPE). But time and again PPE is perceived as complicated, often heavy, and uncomfortable. This can lead to it not being worn, or not being worn correctly and as a result the protective function is also impaired.

Consulting starts with design and cut

With its design ideas, GORE-TEX Professional inspires the industry and supports PPE manufacturers in implementing state-of-the-art protective clothing. Because design and cut are becoming increasingly important for wearer acceptance.

Up-to-date design, ergonomic cut, well thought-out details, and lightweight high-tech materials that are pleasant to the touch ensure that PYRAD® jackets and trousers garments provide optimum protection and are extremely comfortable to wear. The more comfortable people feel in their PPE, the more focused their performance is at work. Only when worn correctly does it protect the user and the environment.

What wearers want - modern, lightweight PPE

From wearer trials, testing and feedback discussions, it is clear that wearer comfort and modern design is a key demand for end users and procurers. Workers want to wear modern and comfortable safety clothing in a professional environment, in the same way they wear functional and contemporary garments for sports and leisure.

What already exists in the workwear sector is now also possible for highly functional PPE. Gore has developed ideas that combine material science, technological knowledge, and design for high-performance PYRAD® protective workwear, illustrating what modern PPE can look like today.

Protective clothing with GORE-TEX PYRAD® product technology is durably waterproof and windproof, at the same time breathable and up to 45% lighter than conventional PPE within the same protection class. The garment can be combined as needed: offered with a 2-layer laminate in the form of lightweight, quick-drying rainwear for indoors and outdoors, or with a 3-layer laminate for extreme weather situations. Comfort Mapping -  (this considers the distribution of heat and moisture production in various parts of the body and uses contrasting textile materials for different parts of the garment) - prevents overheating on warm days or during heavy work. Assorted colour combinations, such as high visibility with solid colours, are also available. The arc rated protective clothing also integrates design elements from outdoor sports such as body-hugging cuts, ergonomically shaped sleeves, smart pocket solutions and detachable hoods.

Interview with GORE-TEX Professional designer Reza Jamshidi-Azad

How did you go about identifying these trends for PYRAD® protective workwear?

We talked to users of workwear and protective clothing about comfort, function, materials, and product details - and had them explain to us what their job looks like and what their needs are. At the same time, we keep a close eye on what is happening in fashion and sports.

Which professional groups are addressed by the different design trends?

Basically, all occupational groups that need PPE can avail themselves of all trends with the appropriate elements.

Why is it increasingly important that PPE not only protects, but is also stylish?

People love stories. And storytelling is also increasingly happening through clothing. It is a way of expressing pride in belonging to a particular company. What brands are in fashion, the factors of fit and design are in workwear. Ultimately, this is exactly what affects how PPE works: If it is comfortable and pleasing, the PPE will be worn gladly, continuously, and correctly - and can fully fulfill its protective function.

PYRAD® Technology at a glance

·         innovative by physical effect: PYRAD® fabric technology, together with the outer fabric, forms a stable, gap-free char layer in the event of an arc fault or high heat and flame, effectively inhibiting heat flow while maintaining mechanical integrity.

·         light and flexible, pleasant to the touch

·         inherently and permanently arc, heat and flame resistan

·         waterproof (only GORE-TEX PYRAD® protective clothing), windproof, breathable

·         can be combined with different textiles like nylon or polyester

For outdoor use in the rain: GORE-TEX PYRAD® Protective Clothing

GORE-TEX PYRAD® garments with arc flash protection are durably waterproof. It remains relatively lightweight even in the rain and ensures consistent comfort. The protective clothing is up to 45% lighter than comparable flame-retardant, waterproof textiles when wet and dry, making it much more comfortable to wear, which increases wearer acceptance.

For outdoor and indoor work on warm, dry days: PYRAD® by GORE-TEX LABS

Protective clothing with PYRAD® by GORE-TEX LABS technology is up to 50% lighter than comparable textiles with arc flash protection, offering noticeably more freedom of movement without compromising protection. The single-layer, windproof and breathable fabric is also comfortable to wear all day in dry working conditions and moderate temperatures, as body heat does not accumulate even during physical activity.

GORE-TEX PYRAD® as well as PYRAD® by GORE-TEX LABS protective clothing with arc flash protection Class 2 is certified for a number of European standards, first and foremost EN-61482-1-2 protective clothing for live working with thermal hazards caused by electric arcs. In addition, it meets other standards for protection against heat and flame, protection during welding and related processes, high-visibility warning clothing, protection against liquid chemicals, electrostatic properties and, last but not least, durability against washing cycles.

Gore revolutionised the apparel industry 40 years ago with its waterproof, breathable GORE-TEX fabric and remains a leading innovator in performance apparel. Gore products offer comfort and protection in harsh environments and in everyday life, so that wearers can achieve and experience more and more safely and with full confidence. From hiking in the pouring rain to military operations and firefighting, Gore's deep understanding of consumer and industry needs drives the development of products with significant performance benefits. www.goretexprofessional.com/uk

The innovative EXTRAGUARD upper material is incorporated into GORE-TEX safety footwear, making it robust, waterproof and at the same time permanently lightweight - even in extreme weather conditions. Compared to leather, the material enables a wide range of design options because it can be processed differently - the best prerequisites for the 'EXTRAGUARD and AI' project.

"We see ourselves as an incubator of ideas, want to inspire our customers and open up new horizons for them as well as for us. This also includes thinking differently about shoe design with the support of AI," explains Leonhard Schlichting, Business Leader Workwear at GORE-TEX Professional. "But one thing is clear: AI can be used to quickly visualize footwear designs, but whether they can actually be realized still requires technical expertise from Gore and the customer."

The starting point for the AI experiment was a selection of keywords that were refined during the AI process, and from these, individual AI design variants were subsequently created. "In total, we developed four EXTRAGUARD categories with style variants, all in the safety footwear segment. Chelsea boots, rigger boots, athletic safety shoes and rubber boots - instead of rubber, with EXTRAGUARD material," says Cornelius Waiblinger, Managing Director at AI Alanis.

"There is already a lot of interest from customers in what the design of safety footwear with AI could look like. With this project, we want to initiate discussions for new GORE-TEX EXTRAGUARD styles and are already looking forward to the exchange with our customers," explains David Bastias, responsible for strategic marketing footwear at GORE-TEX Professional.

New arc rated GORE-TEX PYRAD® stretch technology is the result of intensive research and development. It combines GORE-TEX Professional’s (Gore) proprietary technologies with different engineering techniques: the resulting arc rated Class 2 fabric technology has a unique stretch attribute which provides electrical workers with an extremely comfortable, easy to wear and lightweight solution to arc rated foul weather protection.

This multi-norm compliance fabric technology stands far above other existing arc rated hardshell rainwear solutions, as typically norm compliant PPE for electrical workers is heavy and bulky, restricts freedom of movement and absorbs water. This new fabric technology is remarkably different because it has 50% more stretch than other existing products available. It is waterproof, lightweight, flexible, and noticeably soft and comfortable to wear. Unlike other fabrics which serve this industry to protect workers against the risk of an accidental arc, it is also remarkably quieter when worn.

Arc Rated GORE-TEX PYRAD® Stretch Jackets and Trousers deliver flexible comfort and improved overall fit and are 45% lighter than other Class 2 arc protection rainwear. Workers can easily bend, kneel, climb, and stretch without any restriction of movement thanks to the innovative new GORE-TEX PYRAD® stretch technology.

Miguel Calixto, product specialist at GORE-TEX Professional comments: “The new arc rated GORE-TEX PYRAD® Stretch fabric technology has been developed with real-work situations and end user needs in mind and I believe we are setting new standards in arc rated multi-norm protective apparel, combined with lightweight stretch wearer comfort.”

The fabric consists of 2-layers in combination with a flame-resistant liner, an outer shell fabric and an advanced elastic ePTFE membrane, coupled with the protective GORE-TEX PYRAD® fabric technology. Its increased stretch is the result of the elasticity of the laminate, which is determined and conforms to EN ISO 20932-1:2020 + A1:2021. At a load of 30N the new GORE-TEX PYRAD® stretch laminate achieves an elongation of more than 12% in warp direction. It recovers over 85% of its original shape after being stretched. Typically conventional, non-elastic fabrics stretch less than 5% and recovery back to its former shape is poor. The elastic properties are durable and will not deteriorate in use or when laundered.

Multiple Wearer Benefits

New GORE-TEX PYRAD® Stretch Jackets and Trousers are ergonomically designed to support natural freedom of movement without constricting the wearer. Arc Rated GORE-TEX PYRAD® garments are durably waterproof and resistant to common hazardous liquids. They totally block out the wind, even in the stormiest conditions, which eliminates any wind chill factor and helps to maintain a comfortable wearing temperature. Additional wearer comfort is achieved because jackets and trousers engineered with GORE-TEX PYRAD® stretch technology delivers a 25% increase in breathability. This helps to prevent a buildup of moisture on the inside of the garments.

How does the GORE-TEX PYRAD® fabric technology work?

During an arc flash exposure, GORE-TEX PYRAD® fabric technology (countless reactive dots) rapidly reacts to the heat even before the outer shell starts to burn. The reaction of the dots causes them to expand by a magnitude of more than 10x higher than its original size and form a stable insulating protective shell of carbonaceous char with the face fabric (without melting or dripping) stopping flame propagation, blocking convective and radiant heat from the arc flash exposure, and reducing the heat transfer to wearers skin. In addition, the physical integrity of the laminate is maintained after heat and flame exposure, which means no break or hole formation.

Norm Compliance of the new GORE-TEX PYRAD® stretch technology includes:

• Protective clothing against the thermal hazards of an electric arc, IEC 61482-1-2:2014 class 2 (7 kA), IEC 61482-1-1:2019, arc rating (Arc rating ELIM ≤ 40 cal/cm²; ATPV ≤ 46 cal/cm²) tested with 120 g/m² aramid/viscose (50:50) lining.
• Clothing to protect against heat and flame, EN ISO 11612 A1, A2, B1, C1, D2, E3, F1 clauses 7.2 – 7.6 (code letters B, C, D, E, F) tested with 120 g/m² aramid/viscose (50:50) lining.
• Protective clothing for use in welding and allied processes, EN ISO 11611 class 1 A1+A2 clauses 6.8 – 6.10 tested with 120 g/m² aramid/viscose (50:50) lining.
• High Visibility Clothing, EN ISO 20471 HI-VIS yellow, HI-VIS orange
• Protection against rain, EN 343 class 4/4
• Electrostatic properties, EN 1149-3/-5
• Protective clothing against liquid chemicals, EN 13034 Type 6 (PB)
• Rain Tower Test, EN 14360

Gore revolutionised the apparel industry 40 years ago with its waterproof, breathable GORE-TEX fabric and remains a leading innovator in performance apparel. Gore products offer comfort and protection in harsh environments and in everyday life, so that wearers can achieve and experience more and more safely and with full confidence. From hiking in the pouring rain to military operations and firefighting, Gore's deep understanding of consumer and industry needs drives the development of products with significant performance benefits. www.goretexprofessional.com/uk

Step 1: Preparation

As a general rule of thumb, the more PPE is worn, the more often it must be washed. It all starts with the right preparation for washing. In this case, that means following the manufacturer's care instructions and preparing the clothing accordingly. Close and cover all Velcro and zips to prevent debris buildup and textile damage. Ensure all pockets are empty, remove detachable metal parts and loosen drawstrings. Pre-washing is recommended in case of heavy soiling.
 

Step 2: Washing process

PPE can be washed using a normal domestic washing machine and commercially available color detergent. The clothing should always be washed from the outside, i.e., with the outer material facing outwards. It is important that the detergents do not have a very high or very low pH value and do not contain chlorates or fabric softeners. Protective clothing must always be washed separately from other clothing to avoid cross-contamination of the outer fabric with other garments, for example, by deposits of foreign matter such as cotton lint or fluff. As well as cross-contamination of possible hazardous substances onto other non-work garments. Also, the washing machine should only be filled to two-thirds capacity.

Select an intensive wash programme with a pre-wash for optimal results. It is essential to follow the manufacturer's instructions for choosing the right temperature. For example, some garments require warm temperatures and others hot to achieve the best results. To remove all alkaline and flammable detergent residues, a total of four rinses are required. Conventional easy-care wash programs usually have three rinses, so the rinse programme should be repeated. The subsequent spin cycle should ideally be carried out in a separate programme so that the garments can be turned inside out - with the insulating lining facing out - beforehand.

For very heavily soiled protective clothing, chemical cleaning by specialists is recommended. It is particularly effective for non-water-soluble soiling (e.g., oil, grease, or bitumen).

Step 3: Drying

The best and easiest way is to dry in a tumble dryer. The heat of the dryer reactivates the water-repellent impregnation of the outer fabric. If a tumble dryer is not available, the clothing can also be air-dried. To prevent the color from fading, the protective clothing should not be dried in the sun or other UV light.
 

Step 4: Ironing

The last step in the drying process is ironing. If the clothes have been air-dried, this step ensures that the heat reactivates the impregnation. Ironing is done at a medium temperature (110 °C to a maximum of 150 °C) without steam. Reflective stripes should be covered with a cloth to protect them before ironing.
 

Step 5: Impregnation

If the water does not bead up on the surface of the garment after it has been washed and dried in the dryer, the factory-applied impregnation has worn out. In this case, the protective clothing should be retreated with a water-repellent polymer impregnation.

Step 6: Repair

As a rule, damaged garments should be professionally repaired as soon as possible to ensure continued optimum protection. Even though protective workwear with GORE-TEX® technologies are designed and tested to be durable, damage can occur during normal use - for example, if the wearer gets caught on sharp objects. A durable repair offers a sustainable solution to this. There are different ways to do this: a repair by a Gore-authorised repair centre or by the manufacturer, or the use of a repair kit. An example: Gore, together with Wenaas, a Norwegian international supplier of protective workwear, has developed a repair kit for GORE-TEX PYRAD® workwear with arc flash protection. The kit allows consumers to repair their GORE-TEX PYRAD® garments on their own: by applying a patch, the spread of a tear is prevented and the life of the GORE-TEX PYRAD® protective clothing is extended.
 

Step 7: PPE at end of product life

If it is no longer possible to repair the protective clothing, the used clothing can be incinerated at a waste incineration plant, which in turn recovers energy. Whether chemical recycling of used clothing is environmentally feasible and financially viable depends on many factors: not least the condition of the PPE, the degree of cross-contamination, the different elements of a multimaterial garment construction and, above all, whether there is an industrial recycling process available that can deliver high-quality products from the recycled material.
 

Plus points for care

These seven steps show that protective workwear with GORE-TEX technology is not only durable, but also extremely easy to care for. Proper and regular care, laundering or cleaning, and repair of PPE ensures its functionality and maximises its potential lifespan whilst minimising its environmental impact.

The city of Venice has a perfect balance of land and water and encompasses centuries of history, art and world-famous architectural wonders. Its public transportation network, AVM SpA, safely carry Venitian citizens and visitors across the city and surrounding areas.  

For many years, AVM SpA has worked in partnership with GORE-TEX Professional and utilised GORE-TEX technology workwear to ensure the safety and comfort of the drivers and crews of its buses, streetcars and waterbuses.  Roberto Pizzolato, AVM Group's procurement manager, explains the reasons for the latest collaboration with GORE:

"When it comes to technical workwear, GORE-TEX is recognised internationally as the brand of choice, in terms of protection offered but also premium features such as waterproofness, breathability and comfort. It is no coincidence that the AVM Group has been using jackets made of GORE-TEX fabric in its operations and personnel management for more than fifteen years. A clear sign of how the brand is the ideal solution for the kind of work our operators do and their needs."

The origin of the collaboration

Before deciding to work with GORE-TEX Professional, Pizzolato and other AVM group managers started by reviewing the technical needs of operators and talking to  manufacturers to identify the best PPE solution.

"We were looking for a garment that would flawlessly offer certain key features, such as breathability  - essential when considering that the jacket is worn over other layers, especially in winter, and in work situations where there is frequent switching between indoor and outdoor environments - and protection from the weather elements that employees are exposed to while performing their duties.

The answer to these needs was precisely met by jackets made of GORE-TEX technology. On the one hand, they create a protective layer that prevents water, cold and wind from interfering with the operators' work, and on the other hand, they do not cause excessive sweating and are lightweight and breathable.”

The collaboration between GORE and the AVM group was not limited to simply the supply of the end product. Using GORE-TEX garments for a long time also allowed the AVM team to identify and suggest some areas for textile manufacturers to take action in order to further improve fit and protection. As a result of this dialogue between the parties, workwear garments have been developed to provide greater comfort, more modern styling and high durability.

Waterproof, windproof and ready for anything

Some AVM operators work at night, or leave home early in the morning and return in the afternoon hours, facing different weather conditions throughout the day. Throughout this time, they may be exposed to rain, wind, or low temperatures, but they may also go from outdoors to indoors and with air conditioning systems on.

Roberto Pizzolato explains the working routine of AVM operatives: "From driving vehicles to maneuvering docking and stationing boats alongside docks, there is a multitude of situations in which this jacket has proven to be a reliable solution for our employees, providing the same protective and breathable characteristics regardless of the surrounding environment."

To create the windproof jacket now worn by AVM streetcar, boat and bus drivers, as well as workers in municipal garages, GORE-TEX Professional and its licenced manufacturing partner, Siggi Group, had to take all these elements into account, including the work rhythms and the main tasks given to AVM employees.

This effort has led to the creation of a jacket that can be worn continuously, and which features some notable technical choices, such as the use of the 2-layer GORE-TEX outer fabric, equipped with a membrane with an expanded microporous structure that can dry quickly when wet. In addition, anti-abrasion inserts were added at the points of greatest wear, and the introduction of details that enhance the usability of the jacket, such as more accessible pockets and protective inner wadding.

A glimpse into the future

Among the reasons why AVM chose GORE-TEX Professional as its technical partner for its equipment is a commonality of purpose regarding the sphere of social and environmental responsibility.

One of GORE-TEX Professional's goals, for example, is to make durable products that will stand the test of time, and be in use for many years, so as to avoid waste and the use of new natural resources that are not strictly necessary.

Similarly, in the near future AVM plans to equip itself with new hydrogen and hybrid vehicles, as well as to invest in electric, to place less burden on the environment. A commitment that is consistent with the city itself. Venice has become a symbol of the effects that the climate emergency is causing. AVM and GORE remain committed to encouraging initiatives - commercial and otherwise - that can make a concrete contribution toward more sustainable practices.

"The decision to invest in such an innovative material for workwear is part of our broader strategy to improve the environmental impact our business has," Pizzolato concludes. "We chose GORE-TEX Professional because our company and Venice’s mobility needs are evolving.  Our cities can no longer bear the pollution and worsening environmental conditions, so each of us is called upon to make our own contribution if we are to look to the future with optimism."

About AVM SpA

AVM SpA - Azienda Veneziana della Mobilità - is a company of the Municipality of Venice, owner of the service contracts for Local Public Transport (LPT) for the municipal territory and the Metropolitan City. Established in 1996, in January 2012 AVM SpA expands its responsibilities to the whole of local public services in Venice and Mestre: A.C.T.V, the Azienda del Consorzio Trasporti Veneziano, the entity that had been managing mobility in the municipality of Venice and surrounding areas since 1978, merges into it . Before that, managing city transportation had been theAzienda Comunale di Navigazione Interna Lagunare (A.C.N.I.L.), established in 1930. Fifty years earlier, the vaporetto "Regina Margherita" plied the Grand Canal, a step of historic importance for the evolution Venice would face in the following years.

Actv S.p.A. currently owns about 550 buses and 155 boats, as well as 130 floating stations. It transports more than 190 million passengers annually, producing about 530,000 hours of navigation motion and 23 million kilometres travelled in the automotive sectors.

About GORE-TEX Professional

Gore revolutionized the apparel industry 40 years ago with its waterproof, breathable GORE-TEX fabric and remains a leading innovator in performance apparel. Gore products offer comfort and protection in harsh environments and in everyday life, so that wearers can achieve and experience more and more safely and with full confidence. From hiking in the pouring rain to military operations and firefighting, Gore's deep understanding of consumer and industry needs drives the development of products with significant performance benefits.

goretexprofessional.com/uk

Paul Jennewein is a product specialist for flame-retardant (FR) mission combat clothing at GORE-TEX Professional. At the test site, he wants to test two scenarios that users in the military are exposed to: one is an accident during refueling of a vehicle or aircraft, and the second scenario involves an infantryman who gets caught in the explosion of an improvised explosive device (IED). The tests were performed by a professional stunt team in a controlled environment, secured by fire fighters.

Accident during refueling of military vehicles or aircraft

When refueling vehicles and aircraft under combat conditions at all times of the day and night, fuel frequently spills onto the clothing of the refuelers. Clothing wetted with flammable fuel can subsequently be ignited by contact with an ignition source such as sparks, extremely hot surfaces or the like. A Defense FR rain suit with GORE-TEX PYRAD® technology was tested. Jan Singh simulated this tank accident by spraying the right side of the suit with diesel and gasoline and then igniting it close to the ground by means of a small gas deflagration.

Heat and flames from improvised explosive device

Improvised Explosive Devices (IEDs) unfortunately continue to be a threat for soldiers on missions globally. In this scenario, the effects of the heat and flames caused by an IED on mission combat clothing are examined. Flame-retardant combat uniform made of PYRAD® fabric technology By GORE-TEX LABS, as worn by defense personnel in many European countries, is used. Jan Singh simulated this scene using two large initial gas explosions and a continuously burning gas flame as an additional heat source. Lycopodium was used as an additional fire effect in the background.

Police forces need robust, waterproof-breathable footwear that reliably protects them in all weather conditions and during dangerous operations or demonstrations. Until now, the robustness and waterproofness of the boots had to be compromised with comfort – conventional police action boots tend to be rather heavy. With increasing product life, they can lose their impregnation, so that conventional upper material can become soaked in the rain, making the boots even heavier. Another challenge is the re-drying of wet boots: it sometimes takes many hours before they are completely dry again. However, if they have to be worn again in the meantime, this can draw heat away from the foot and create cold spots.

Is light, stays light, and quick re-dry

With EXTRAGUARD, GORE-TEX Professional has developed a completely new, sustainable outer material technology that combines the advantages of robust leather with those of lightweight, flexible, and breathable textile upper materials. The technology consists of three layers: a highly abrasion-resistant and flame-retardant outer layer, a functional layer that protects against mechanical impact, and an innovative construction inner layer that absorbs hardly any water. The EXTRAGUARD upper material is 40% lighter than leather in the same thickness and dry state, and because it absorbs less moisture from the outside, it remains lightweight and dries significantly faster when wet. Combined with the waterproof and breathable GORE-TEX Lining, police forces have a new range of tactical boots.

"After years of research, we are very proud to have significantly increased key comfort features such as weight, re-drying time and breathability with EXTRAGUARD upper technology. We are also able to offer today a truly sustainable technology for tactical boots that supports police forces in their daily operations," explains Johannes Krieg, Product Specialist at GORE-TEX Professional. "Initial feedback from wearers confirms our approach and give reason to believe for a real shift in thinking about how police boots are made."

High performance and reduced environmental impact

With GORE-TEX EXTRAGUARD police boots, police forces can not only count on high performance and excellent wearing comfort, but the technology also sets new standards in terms of sustainability: the EXTRAGUARD upper is , according to Higg MSI (higg.com), is manufactured with less water and CO2 emissions, lower chemical use and chromium-free. It is delivered as rolled good, so there is less material waste during production. In sum, all factors significantly reduce the environmental impact.

Facts & Figures about GORE-TEX EXTRAGUARD Technology

• GORE-TEX EXTRAGUARD tactical boots are durably waterproof and breathable. They exceed the required values according to EN ISO 20345/347.
• The abrasion-resistant material is 40% lighter than leather when dry. Because it absorbs very little moisture from the outside, the GORE-TEX EXTRAGUARD boot stays dry even after long exposure to water or loss of initial impregnation.
• Heat and flame resistance according to DIN EN 15090: If these boots are exposed to an open flame for 10 seconds according to DIN EN ISO 15025-A/DIN EN 15090, no afterflame occurs.

About Higg Index

The Higg Index, developed by the Sustainable Apparel Coalition, includes a set of tools that enable brands, retailers and factories of all sizes to accurately measure and assess a company's or product's sustainability performance at every stage of its development. The Higg Index tools measure social and environmental performance across the value chain, providing a holistic overview that enables companies to make meaningful improvements that protect the well-being of factory workers, local communities and the environment. https://apparelcoalition.org/the-higg-index/

GORE-TEX Professional is launching a new product technology for protective workwear with a significantly reduced environmental impact . The environmental footprint of the waterproof, windproof and breathable ‘Soft GORE-TEX Shell’ technology is greatly reduced through three levers: durability of materials, textiles derived from recycled PET bottles and, finally, a textile circular knitting and solution dyeing process. In total, this results in almost 54% CO₂ savings, about 64% less water consumption, and reduced chemical usage. In addition, the circular knitting process not only reduces CO₂ emissions, but the hard shell laminates are soft to touch.

For more than 30 years, Gore's sustainability strategy has focused on product durability and life cycle assessment approach, because the longer a product is worn, the lower its annual environmental footprint. To further reduce the environmental impact, Gore is researching materials that, for example, save CO₂ emissions or further reduce water consumption while maintaining the durable protective function or meeting and exceeding the required standards. For the production of the new 2- and 3-layer Soft GORE-TEX Shell laminates, the specialist for functional clothing relies on recycled PET drinking bottles. The use of recycled materials in the outer textile or inner lining significantly reduces the proportion of new raw materials and the consumption of water and energy.

Sustainable production processes: knitting and solution dyeing processes

The production processes also contribute to a lower footprint: for example, the outer material as well as the lining of the 3-layer Soft GORE-TEX Shell laminate are made using the knitting process, which is less energy-intensive than the warp-weft weaving process. Another advantage of this process is the high wearing comfort and the soft drape and hand of the laminate.

The inner lining of the laminate is also solution dyed. In this dyeing process, the dye is added to the polymer before the yarn is spun. The yarn thus obtained is permanently depth-dyed and can be knitted directly into a textile. Since no further dyeing processes are required, consumption of CO₂, water and chemicals is reduced accordingly. According to the Higg Index, solution dyeing uses up to 90% less water than conventional dyeing methods. Chemical use is reduced by 60% and CO₂ emissions by up to 58%. In addition, solution dyed textiles are 10 times more lightfast than traditionally dyed textiles and therefore do not fade as quickly.

Neilsen Reid, Product Specialist at GORE-TEX Professional, says: "This development came from two independent topics: end user market research where we understood that workers desire more flexibility in work clothing expressed as ‘we need waterproofness that doesn’t look and feel like rainwear’. The development of the Soft GORE-TEX Shell Technology has been focused on addressing this need while simultaneously reducing the environmental impact.  Importantly, this was done without compromising the durable weather protection which the GORE-TEX brand stands for. As a next step, we will continue to expand the use of recycled content in our laminate portfolio and these laminates will be confirmed according to the Global Recycled Standard, an independent, transparent certification standard.

Gore revolutionized the apparel industry 40 years ago with the waterproof and breathable GORE-TEX fabric and remains a leading innovator in performance apparel. Gore products provide comfort and protection in demanding environments and everyday life, so wearers can safely achieve and experience more with complete confidence. From hiking in pouring rain to military operations to firefighting, Gore's deep understanding of consumer and industry needs drives the development of products with significant performance benefits. www.goretexprofessional.com/uk

About Higg Index

Developed by the Sustainable Apparel Coalition, the Higg Index is a suite of tools that enables brands, retailers, and facilities of all sizes — at every stage in their sustainability journey — to accurately measure and score a company or product’s sustainability performance. The Higg Index tools measure social and environmental performance across the value chain, delivering a holistic overview that empowers businesses to make meaningful improvements that protect the well-being of factory workers, local communities, and the environment. 

The greatest environmental impact in a lifecycle of personal protective equipment occurs during production and distribution. Extending the longevity, or useful life, of a product is therefore the single most influential factor to improve its environmental impact. This is especially true if a product can be repaired and re-used again. Following this spirit, Wenaas, an international supplier of workwear solutions from Norway, together with GORE-TEX Professional, developed a smart repair kit for arc rated GORE-TEX PYRAD® personal protective equipment (PPE) to help their customers prolong the garments’ product life.

Electrical workers often need to move through difficult, thorny terrain to locate a fault on the power network and climb high poles. During these activities their PPE can get stuck behind something sharp or spines, which, despite the robustness of the material, could result in a puncture or small tear of the outer fabric. While the garment overall would still be fit for use, a tiny puncture could result in a potentially dangerous situation for the wearer in case of an electric arc. By applying the patch, propagation of the tear is avoided, and garment lifetime extended.

“Norwegian electrical utility workers came to us with a problem: some of their employees had small punctures in their Wenaas GORE-TEX PYRAD® garment from walking through dense forest before reaching their service location”, illustrates Kristin Lien, product developer at Wenaas. “Together with Gore we concluded that it makes financially and environmentally no sense to replace the entire garment. GORE-TEX PYRAD® garments are top of line. Our collective goal is to let customers keep their garments as long as possible before having to replace them. Therefore, we developed the repair kit – a win-win solution: cost-effective as well as a very sustainable solution.”

Repair Kit for the garment

The repair kit consists of four GORE-TEX PYRAD® fabric patches: two round patches (diameter 7,6 cm) and two square patches (10 x 5 cm). These allow for the repair of small and medium-sized punctures or tears of the fabric – for larger damages two or more patches can be combined. The kit comes in two color versions: fluorescent yellow and navy blue. No special skills are involved to repair the garment: the patches have glue on the backside – a short instruction video shows that all that’s needed is a hairdryer and / or an iron to permanently attach the patch. After repair the risk of harmful incidents is avoided by using a protection patch made of GORE-TEX PYRAD® arc-protective materials and can be washed as usual. And in the rare case the fabric is damaged in the exact same place again, a new patch can even be applied over the previous patch. “The feedback from our customers is very positive”, concludes Lien, “the repair kit absolutely solved their problem.”

Jonas Andersson, sales Associate at GORE-TEX Professional says: “Our sustainability approach is about providing exceptional long-lasting products while at the same time reducing the environmental footprint. The idea of the repair patch is to avoid further tear propagation which could result in losing the required protection. And through these patches, users can contribute to our effort and do something meaningful.”

For further product information about the repair kit, visit https://www.wenaas.com/en/products/rep-set-goretex-pyrad-flouresent-yellow-0-10930-19819-32

About arc rated GORE-TEX PYRAD® technology

Arc rated GORE-TEX PYRAD® garments are durably waterproof and reliably protect electrical workers against the thermal hazards of an electric arc. They stay lightweight and comfortable even when wet. Up to 45% lighter when wet or dry than other products of their protective class, arc rated GORE-TEX PYRAD® garments feel less bulky to wear leading to more wearer acceptance. The garments provide maximum comfort with the highest protection level, so electrical workers remain safe – no matter the challenge, and no matter the weather.

About Wenaas

For more than 80 years, Wenaas has been making workwear and personal protective equipment for women and men in a variety of sectors, with the aim of making their working day securer and more comfortable. We know that our products can mean the difference between life and death, and we never compromise in our product development. We have made a film that highlights a broad range of protective equipment and work clothes in use in different sectors where the right clothing is essential for a good, safe working day. https://www.wenaas.com/en/

The new GORE-TEX stretch rain suit for defense applications is a true game-changer for military personnel. Soldiers must run, climb, crawl, or operate weapons in any weather and often with limited space. They must be able to rely on their equipment, including their clothing. Gore research found that lower thermal burden and greater freedom of movement are two of the top user requirements. The new product technology is constructed in a way that elastic components are placed between a stretch membrane and robust polyamide face fabrics. The result is that the stretchability of up to 20% allows garment designs with a more tailored fit. Tighter fitting leads to reduced air gaps between the body and the outer shell and thus increased breathability by up to 25% as compared to current GORE-TEX rain suits.  

Two former special forces soldiers tested the garment not only in a parkour setting but also in a simulated reconnaissance mission! Here's their story!

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX fabric 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to military operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. https://www.goretexprofessional.com/uk

This year’s top award for the P.C.I.A.W’s Best PPE Innovation in Footwear 2022 went to GORE-TEX Professional for their EXTRAGUARD upper technology. Selected by the independent PCIAW® judging panel for its outstanding protective properties and low carbon footprint.  EXTRAGUARD is a 3-layer footwear upper technology which offers a hard-wearing alternative to standard protective footwear uppers. In combination with a GORE-TEX lining, the safety footwear is also waterproof, breathable, 40% lighter than leather and comfortable to wear.

Yvette Ashby, Founder & CEO of PCIAW®, congratulated Jonas Andersson and Oli Willson, Sales Manager for GORE-TEX Professional in UK and Scandinavia, on their well-earned win: “This year’s PCIAW® Awards competition reached new heights, with an even wider range of global entrants, all of whom displayed an exceptional amount of talent and ingenuity. We are pleased, therefore, to have selected GORE-TEX Professional for the Best PPE Innovation in Footwear Award; their EXTRAGUARD upper technology will make a tremendous contribution to the worksite safety industry.”

To me, Paul Jennewein is like MacGuyver: he has every piece of gear you can think of with him in testing situations. Paul is a product specialist for flame-retardant (FR) mission combat clothing. At the test site, he immediately feels at home and tells me that he wants to test two scenarios that users in the military are exposed to: one is an accident during refueling of a vehicle or aircraft, and the second scenario involves an infantryman who gets caught in the explosion of an improvised explosive device (IED). The tests were performed by a professional stunt team in a controlled environment, secured by fire fighters.

Accident during refueling of military vehicles or aircraft

When refueling vehicles and aircraft under combat conditions at all times of the day and night, fuel frequently spills onto the clothing of the refuelers. Clothing wetted with flammable fuel can subsequently be ignited by contact with an ignition source such as sparks, extremely hot surfaces or the like. A Defense FR rain suit with GORE-TEX PYRAD® technology was tested. Jan Singh simulated this tank accident by spraying the right side of the suit with diesel and gasoline and then igniting it close to the ground by means of a small gas deflagration.

Heat and flames from improvised explosive device

Improvised Explosive Devices (IEDs) unfortunately continue to be a threat for soldiers on missions globally. In this scenario, the effects of the heat and flames caused by an IED on mission combat clothing are examined. Flame-retardant combat uniform made of PYRAD® fabric technology By GORE-TEX LABS, as worn by defense personnel in many European countries, is used. Jan Singh simulated this scene using two large initial gas explosions and a continuously burning gas flame as an additional heat source. Lycopodium was used as an additional fire effect in the background.

Arc-rated GORE-TEX PYRAD® garments protect technicians from high-voltage current

The construction division of Samsung C&T is currently building the world’s largest semiconductor production line in Pyeongtaek, Korea, where the arc-rated GORE-TEX PYRAD® garment was adopted to ensure worker safety for parts of the facilities.

“Safety is the number one principle of management in Samsung C&T. We put priority on providing a safe workplace for our employees. Gore’s arc protective garment was selected due to the superior level of safety and comfort over alternatives.”

To make the final selection, a comparative assessment was conducted based on the feedback of workers exposed to the risk of accidents on site who tried out various options. The assessment covered characteristics such as protection, pleasantness, comfort, lightness, durability, and design. IEC certification was confirmed to see if performance met globally-accepted tests. Lastly, a series of tests were implemented before surveying demand and placing an order.

GORE-TEX PYRAD® stands out in flame retardancy, protecting the body from sudden threats of heat and flame

Technicians were very pleased with the arc protective garment engineered with GORE-TEX PYRAD® technology. They evaluated it to be much lighter compared to existing products, pleasant thanks to moisture permeation, and comfortable. Reliability of safety was another factor for satisfaction, arising from flame retardancy of details such as zippers and Velcro as well as rigorous testing. GORE-TEX PYRAD® also provide excellent tensile strength and color fastness to light and rubbing, making the garment protected against wear and tear, and discoloration.

Arc-rated GORE-TEX PYRAD® garment, the optimal protection against sudden electric arc and flame

According to Samsung C&T’s on-site safety manager, power is shut down before carrying out most electric work. However, workers and supervisors are required to wear an arc protective garment when wiring high-voltage electric switchboards in case of potential risk. On sites dealing with advanced processes, power is turned on in stages rather than all at once to manage wire load, requiring live wire work. An electric arc flash under such a situation will expose technicians to heat above 20,000 ˚C. FR garments and arc protective garments are required for live wire work with an open distribution board or switchboard to protect the technicians.

As verified under IEC 61482-1-1, GORE-TEX PYRAD® is heat resistant, minimizing the risk of skin burns. At the same time, it provides another level of pleasantness based on strong waterproof, windproof, and permeability performances. Users can enjoy great levels of comfort and freedom of movement with 45% lighter fabric over competitors. Furthermore, unparalleled durability based on strong wear resistance and color fastness provides longer life and protection.

Above all, the Gore solution offers improved thermal safety and insulation performance. Thus, the garment maintains its functions even after exposure to heat and flame. Enhanced thermal protection minimizes injuries such as burns. Flame resistance is the property to self-extinguish when flame or heat source disappears. It does not mean that the material does not burn. GORE-TEX PYRAD® is also self-extinguishing, without melting or dripping at high temperature. This is crucial given that dripping is the cause of burn for general synthetic textile. The outstanding thermal safety also helps maintain the lining intact in original form even when the other shell of a laminate is burnt.

The comparative analysis of conventional FR garments and the arc-rated GORE-TEX PYRAD® garment was conducted at the Hwaseong E-PTJ site of Samsung Electronics. Both were donned by workers for technical assessment on performance against electric arc flash, flame, and laminated fabrics. It was confirmed that the Gore product meets the IEC standards with its performance and improved features.

Riot police and closed police units can experience very different deployment scenarios. The majority of operations are peaceful, accompanying law enforcement missions. Increasingly, however, there are also operations in which the law enforcement officers are confronted with massive violence and are also directly attacked. Particularly shocking escalations, such as those that occurred in 2017 at the G20 summit in Hamburg, are just one example of the increased threats during operations. Molotov cocktails that have been seized testify to the fact that the danger of arson attacks directly on officers is real.

There are no defined test procedures for throwing a Molotov cocktail. In order to test "fitness for use" and the protection of GORE-TEX PYRAD® product technology in a simulated emergency, Katja Christof, Product Specialist at GORE-TEX Professional for police clothing, had this situation recreated. Under controlled conditions and with high safety requirements, a Molotov "attack" was simulated.

The instruction to the stuntman was the same as the police operational training: first, grasp the situation, second, find an escape route and actively move away from the fire, and third, extinguish any liquid that may be burning on the surface of the clothing by rolling on the floor or tapping it out. Jan Singh simulated throwing a Molotov cocktail - a gasoline/diesel mixture in a bottle onto the ground in front of the stuntman.

Technical rescuers are faced with the task of not knowing in advance what exactly they will encounter during a mission. Christophe Didelot, product specialist at GORE-TEX Professional for technical rescue, has worked out two corresponding scenarios in which stinging flames can occur during technical operations. The tests were performed by a professional stunt team in a controlled environment, secured by fire fighters.

Car accident with jet flame

In a car accident, liquid leaks from the car, which can ignite due to the heat and form a flash fire. Jacket and pants with GORE-TEX CROSSTECH® PYRAD® Stretch product technology were tested. Special effects expert Jan Singh simulated this pilot flame with a gas cartridge that exploded and continued to burn afterward, simulating the fire fighter catch at work next to car getting on fire.

Explosion in a building

In search and rescue or exploration activities, technical rescuers can be surprised by an explosion or a flash fire when opining a door: windows can burst and liquid can hit the jacket or pants and continue to burn. This is typical after a major disaster or a basement investigation without real visible fire. Jacket and pants with GORE-TEX CROSSTECH® PYRAD® Stretch product technology  were again being tested.

How did the garment protect the wearer with burning liquid on top of the surface after the flammable liquid spreads over the garment by the explosion?
Jan Singh simulated a flash fire exposure with a spread of 0,5 liter of gasoline/diesel mixture that explodes in a funnel set up in front of the stuntman a catch fire while spread on the stuntman. The flammable liquid continued to burn on the outside of the garment and the stuntman simulated how to extinguish the burning liquid, while the garment remained fully intact.

That is why GORE-TEX Professional  (Gore) has decided that all solutions offering durably waterproof, windproof and breathable (dWWB) performance will be transitioned and included under the “GORE-TEX products” umbrella. This enables Gore to combine waterproof, windproof and breathable features with additional unique technologies, such as GORE-TEX CROSSTECH® and GORE-TEX PYRAD® product technologies. By incorporating these advanced technologies, Gore will connect its extensive and diverse product performance capabilities with the strong global awareness of the GORE-TEX brand. Some previously branded technologies that also offer dWWB performance will become enabling technologies under the GORE-TEX brand, although they will continue to deliver their specific end user performance features beyond dWWB. This applies to existing GORE-TEX branded products and will now be extended to include GORE® CROSSTECH®, GORE® PARALLON® products, as well as GORE® PYRAD® products when they include the dWWB feature.

All other solutions which focus on specific technologies offering more specialized performance benefits but do not include waterproof performance will also benefit from the GORE-TEX brand reputation through a new “by GORE-TEX LABS” endorsement signature. These will include for example “WINDSTOPPER® products by GORE-TEX LABS” and “PYRAD® products by GORE-TEX LABS”. Although not waterproof, the technologies highlighted as endorsed product brands offer differentiating, value adding benefits, and are engineered by the same company, using much of the same knowledge, science, teams, lab work and testing that are used to make GORE-TEX products. The endorsement “by GORE-TEX LABS” was created to make this connection credibly and provide assurance of quality from the GORE-TEX master brand to the endorsed product brand.

Finally, Gore is introducing a new GORE-TEX brand promise across our complete professional and consumer fabrics offering: “GOING FURTHER, TOGETHER”. This promise is about the commitment to collaboration and continuous innovation, as an enabling companion to our customers and end-users.

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX fabric 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to military operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. https://www.goretexprofessional.com/uk

This project was still in its infancy, but it has already caught the attention of everyone involved, as we wanted to test the flame resistance of various GORE-TEX PYRAD® product constructions. Of course, the products are tested extensively in the Gore lab environment before they are used, such as horizontal external flame (EN ISO 15025-A), measurement of transmitted energy and prediction of burn risk using a sensor-equipped manikin (ISO 13056:2017) also known as Pyroman or ThermoMan. These are mostly tests that simulate extreme situations in a standardized test environment. But what happens to the garment in a real, mock end-use situation such as Molotov cocktail attack on a federal police officer. How does the garment look, how does the wearer of the garment feel about it? Initially, we had the idea that we would test it ourselves on a discarded mannequin and record it by means of photographs. 

But then, this was the outcome of the project:

·         two days test trials

·         five different fire situations

·         a professionally trained stuntman team

·         a special effects technology team working for film and television productions

·         three photo and two video cameras

·         plenty of new insights for the GORE-TEX Professional product specialists.

Molotov cocktail & Co.

Specifically, we wanted to test GORE-TEX PYRAD® product designs to see how the technology would perform, for example, in a Molotov cocktail attack on riot police or a refueling accident during a military aircraft refueling operation. But we also wanted to explore the use of technical rescue personnel, for example in a car accident, where liquids can suddenly ignite.

Special effects

After an initial conversation with special effects expert Jan Singh, it was clear that we would do the tests with a professional stuntman instead of a mannequin. The background to this decision was that certain sequences could be simulated much more realistically. With Jan Singh and his team, we had experts at our side who have been producing special effects such as fire, explosions, rain, snow, bullet holes in car windows, and much more for television productions or advertising for 22 years. For our experiments, we needed scenarios that were as realistic as possible, because we did not want to create huge explosions or special effects, as they are often used in Hollywood productions for the sake of entertainment.

Professional stuntman, test site and safety precautions

In order to be able to carry out such scenarios safely, we had to find a suitable location. A gravel pit operator in Bavaria granted us the necessary permission for the tests and - in close collaboration with the Stuntteam Germany - organized the local fire department to supervise the tests. The latter not only provided a professionally trained stuntman, but also took care of additional protection of the stuntman and filmcrew during the tests to exclude any risk of injury.

Test setup

The first day was a trial day. First, we had to discuss exactly the tests we had received based on user feedback with the special effects team and the stunt team. To simulate this, we set up a wooden dummy and tested the respective fire situation directly on the dummy. At the same time, we discussed the situation with the stunt team and instructed the stuntman exactly what to do in which situation. Paul Jennewein, Product Specialist GORE-TEX Professional for Defense, said he had already gained very important insights for his product development on the trial day. Then, on the next day, it was time to implement the five test scenarios. More about this in the next blog post.

Coveralls: 1815-1885

The industrial revolution, it seems, produced the first version of the coverall: a loose-fitting suit that is still worn today over workers' entire bodies, except the face and hands. Men tasked with cleaning and checking coal-powered locomotive boilers had to climb through a tiny opening into the firebox of the steam train - and hence the name boiler suit. Evidently, negotiating a tight space in such conditions would have soon necessitated a practical one-piece, preventing soot from entering regular clothing and taking precautions against needless hazards - but the heavy canvas suits were soon protecting all kinds of manual labourers, complete with elasticated waistbands and large exterior pockets for tools. The late nineteenth century therefore saw this type of garment spread to global usage and its design hasn't actually changed too much since.

Overalls: 1775-1940

Their counterpart, however - overalls - provide less protection by nature and their history has not encompassed quite so many industries. Manual labourers made use of practical features such as the bib, which allowed for tools to be carried without the need for a belt. The early twentieth century then saw overalls become even more durable, with buckles instead of buttons to attach straps and waterproof styles in different colours soon becoming available.

A Uniform: 1860-1945

Both coveralls and overalls have been widely adopted and adapted in many different spheres over the years - as official uniforms and simply as a practical measure. Winston Churchill's famed WWII siren suit demonstrated a style invented for modesty and practicality in times of crisis and when women of the era stepped forward to replace men in the workplace, the garment found a whole new legion of wearers. But two occupations that have definitely adopted them in combined purpose are the military and the police. Having long made use of the garment, many different police units around the world still do so today and they are especially popular with SWAT units.

In Flight: 1917-1960

The use of the one-piece in the military though, centres largely on the flight suit, invented for British pilots during the First World War. Multi-layered to provide essential warmth, the "Sidcot" suit soon replaced leather outfits for high-altitude flying in unheated cockpits. The suits had multiple sealed pockets and were the precursor to more modern flight suits that were widely used by the RAF until the 1950s. Electrically heated suits and cotton suits treated for flame-resistance were also introduced and the G-suit was developed in the decades following WWI to stop fighter jet pilots from passing out due to the speed of their manoeuvres.

Fire Protection: 1930-2020

Full pressure suits were invented in the 1930s for flying, but they can now take us into space and fully flame-retardant materials are now also used all-round (most notably a lightweight spun aramid developed in the 1960s). Fire-resistance is a key feature of the workwear coverall today for firefighters, laboratory workers and those in the oil and gas industries as well as in many other contexts. Coveralls today must offer protection from the high risk factor of extreme heat and fire, however and wherever this is encountered. Contemporary PPE fabrics, offer high breathability, long-lasting durability and thermal protection.

Electrical Protection: 1989 – 2020

As far back as 1879, the use of electricity became widespread to illuminate streetlights but research shows scant provision for the protection for those working in this field and numerous injuries and death in service. Surprisingly it wasn’t until 1989 that OSHA Occupational Safety and Health Administration bought in strict regulations to reduce risk and help protect workers.

By late 1995, industry bodies decreed the requirement for protecting workers from electrical arc flash and burning from electrical explosions. About this time, to protect electrical engineers from arc flash hazards many organisations and governing bodies required a worker wearing clothing made from certain fabrics that couldn’t be ignited, burn readily, continue to burn or melt when exposed to flames or electric arcs.

Thankfully today, protection from arc flash and all electrical hazards is widely recognised as crucially important. To protect workers from accidents due to close exposure to electrical equipment, textiles were developed with three layered protection. Although these were highly effective for protection, they clashed with the need for comfort: were heavy, bulky and often hot and sweaty to wear. One recent fabric technology innovation now satisfies the seemingly contradictory needs of protection vs comfort. Arc rated GORE® PYRAD® protective garments are 50% lighter and crucially consist of only one layer, so are much more lightweight, offer breathability and are comfortable to wear.

Fully Suited, 2020

New materials for these suits are constantly being engineered today, whether lighter, moisture-wicking or more breathable. On the racetrack, both mechanics and drivers have worn flame-retardant coveralls for decades and recent styles see the latest technology deployed to keep them cool, comfortable and safeguarded in case of a crash. By contrast, workers needing personal protective equipment for exposure to hazardous materials today often wear impermeable hazmat suits that contain breathing apparatus - firefighters, paramedics, researchers and other emergency workers all require such suits in instances to protect against various chemical and biological dangers. The advanced uses of this kind of attire in the present day continue to evolve and as mentioned previously, wearers now expect not only protection, but comfort, lightness and intelligent wearable designs.

Future Workwear

So, with a progression as varied as this, there is no doubt that coveralls and overalls will undergo further modification in years to come, to cater for the needs of and to benefit by future scientific and technological developments. The workwear of the future will doubtless take into account changes in the needs of industry, the demands of legislation and the comfort and protection of wearers.

Summarizing the voice of the consumer, resarch conducted by Ipsos Research in 2020:

• GORE-TEX brand is the brand for synthetic and high performance fabrics: the GORE-TEX brand is well-known amongst safety footwear users. 
• GORE-TEX brand stands for increased breathability in addition to waterproofness: the GORE-TEX brand is directly linked and trusted to increase the breathability of safety shoes
• GORE-TEX brand is a sign of high-quality shoes:  for many end-users, a shoe with GORE-TEX product technology is perceived as “the better safety shoe”, and even increases trust that the shoe will actually fulfill all safety demands.

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX fabric 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to military operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. https://www.goretexprofessional.com/uk

Working with electricity in any environment can be highly dangerous. SPIE technicians work at great heights on pylons supporting high-voltage overhead lines, maintain the electrical substations of regional network operators and install lighting or information systems on high ceilings. Operating giant data centres with their huge electricity consumption is no less dangerous. The work of these technicians can have potentially fatal consequences in environments in which they are at risk of exposure to arc flashes. Such incidents arise from electrical arching between two parts of an electrical system. They produce clouds of plasma reaching temperatures of 5,000°C, burning clothing and causing severe burns within milliseconds.

This is why workplace safety is such a major concern. “The company has two guiding principles,” explains Dr Oliver Polanz, head of HSEQ (health, safety, environment, quality) at SPIE Germany and Central Europe. “Firstly, optimising workplace health and safety through leadership, good discipline and a culture of change. Secondly, no compromising when it comes to workplace health and safety.” At SPIE, this also applies to their employees’ workwear: “In situations in which personal protective equipment needs to be worn, it should have an ergonomic fit and be as lightweight as possible,” says Oliver Polanz. “Wearer acceptance is incredibly important when it comes to protective clothing. People will only wear it, if they feel comfortable in it.” The fact that SPIE employees are given a say in health and safety issues is evident in the day-to-day workings of the company. The employees had become increasingly dissatisfied with their existing multinorm workwear. It had a poor ergonomic design and did not offer adequate protection in wet weather. Furthermore, it caused excessive sweating during strenuous work because of poor breathability. One of the outcomes was frequent workplace absences due to colds.

Lightweight: innovative arc rated waterproof garments

The company set about looking for a replacement for their existing foul weather workwear. They conducted a detailed analysis, held consultations with Iturri, their supplier, did their own market research and discussed the issue with leaders and works council representatives. Ultimately, a decision was made in favour of waterproof workwear equipped with the innovative GORE-TEX PYRAD® product technology. This technology is durably waterproof and windproof and thus ideally suited to outdoor work in wind and rain. In addition to the waterproof GORE-TEX membrane, it features two textile layers: the outer fabric with the PYRAD^® by GORE-TEX LABS product technology and an inner lining. This innovative functional fabric means that GORE-TEX PYRAD® protective garments provide the highest level of class 2 electric arc protection. A porous insulating barrier forms on the lightweight outer fabric made of polyester or polyamide within milliseconds of sudden exposure to heat, or the moment at which an electric arc incident occurs. This barrier blocks the convective heat flow during arc exposure and keeps the wearer safe. All this happens “in real-time”. But what makes this solution more comfortable for the wearer? When wet or dry, this innovative material is up to 45% lighter than previously available flame retardant waterproof fabrics. This results in a lightweight garment that is still highly breathable, waterproof and windproof. This is essential because SPIE technicians work outdoors, whatever the weather. They have even been known to work on pylons in wind conditions reaching gale force six.

This fabric technology also allows for the manufacture of protective garments that feature extra benefits to comply with additional standards, such as those covering high visibility, chemical resistance and antistatic protection. There are also all sorts of ways in which the protective clothing can be tailored to suit individual needs. Consequently, SPIE conducted several wear trials before going ahead with procurement. This saw GORE-TEX PYRAD® foul weather garments being tested in strategic areas of the business and at various times of the year. Garment manufacturer Iturri supplied SPIE with various prototypes, each time taking into consideration the suggestions of the trial participants. This approach has certainly led to more wearer acceptance. The new protective garments were either leased or purchased, depending on the needs of the different areas of the company.

For everyday wear: lightweight protective workwear with class 2 electric arc protection

Ordinary foul weather garments do not always provide the level of protection SPIE employees need to go about their work. “There are many sectors in which customers specify that our technicians must wear clothing that complies with the requirements of class 2 electric arc protection,” explains Oliver Polanz. “These workers can find themselves pushed to their limits, especially on hot summer days or in exceptionally hot buildings.” In such situations too much heat can build up inside the garment. In other words, not all foul weather garments produced for protection against electric arc hazards are entirely suitable for everyday wear.

Having seen how satisfied their employees were with the GORE-TEX PYRAD® fabric technology, SPIE decided to try out the same technology in a set of lightweight protective garments intended for everyday wear: when waterproof protection is not required. The first step was to run a series of field tests with arc rated PYRAD® by GORE-TEX LABS garments – a version of the smart technology developed for lightweight protective clothing for daily use. This material is windproof and extremely breathable. It can be worn in comfort all day long, even in dry environments and on warmer days. This is because body warmth does not accumulate inside the garment, not even during physically strenuous activities.

The ingenious thing about this technology is that, for the first time, a special membrane, the lightweight PYRAD® by GORE-TEX LABS - consists of three components in a one ply solution: the outer shell, a wafer-thin non-flammable ePTFE membrane with an incorporated PYRAD® by GORE-TEX LABS technology and a flame-retardant backer. As a consequence, the functional fabric feels thinner and is far more flexible than other options available in this sector. It weighs less than 330 g/m2 and is up to 50 percent lighter than previously available flame retardant textiles, offering significantly enhanced freedom of movement without compromising on protection.

Early field tests revealed that the SPIE workers were just as satisfied with this non waterproof version of the PYRAD® by GORE-TEX LABS product technology: “We had ten sets of clothing on the go. The feedback we received from our workers was overwhelmingly positive,” Oliver Polanz explains. The approach adopted previously with garment manufacturer Iturri had been so successful that the same procedure was used again. It took several months and multiple field tests before the new safety workwear, designed around the specific requirements of the company, was ready for production. These garments were also tested in a wide variety of typical working environments and weather conditions. Iturri manufactured a series of prototypes, each time in the required quantities and reflecting the suggestions of the test participants. Workers can now choose between two alternatives depending on the working environment: the lightweight arc rated PYRAD® by GORE-TEX LABS protective garments for day in day out use and, whenever necessary, the wet weather version, the arc rated GORE-TEX PYRAD® foul weather garments.

To operate effectively, officers need to have full confidence and trust that their gear will protect them from the most extreme risks if a situation escalates quickly.  The GORE-TEX PYRAD® Riot Suit provides reliable protection from sudden incidental heat, flash fire, chemical penetration and inclement weather.

The GORE-TEX PYRAD® Riot Suit is inherently flame retardant and has been proven in independent test to protect the wearer from incidental heat and flash fire associated with petrol bombs and exploding cars. The suit also protects from common chemicals, including gasoline and most diluted acids and alkalis.

Working long shifts outside in in heavy, cumbersome gear can be very uncomfortable for officers. The GORE-TEX PYRAD® Riot Suit is lightweight and wears and feels like regular rainwear, delivering high levels of comfort for long periods of wear outside. It is less stiff and more flexible than traditional fire-resistant fabrics and absorbs less water so that it dries quicker. 

It is vital that officers have the best protection to prevent their concentration levels being inhibited by becoming too hot, wet or cold, hampering their decision making in rapidly changing situations. The GORE-TEX PYRAD® Riot Suit is waterproof, windproof and breathable, keeping the wearer dry from the outside elements while allowing sweat to pass out through the garment in warm conditions. This helps officers to keep their focus on the task at hand.

Katja Christof, Product Specialist at GORE-TEX Professional said: “The new GORE-TEX PYRAD® Riot Suit really is a game changer in personal protection for public order policing. It delivers the critical protection required from the most extreme risks such as incidental flash fire, while at the same time achieving high levels of comfort and freedom of movement. The lightweight fabric eliminates the traditional compromise between comfort and protection in a suit that is designed to achieve consistently high levels of performance throughout its operational lifetime.”

The new suit will withstand the toughest conditions with high resistance to abrasion and almost no pilling, and is available in a wide range of colors.

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX fabric 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to military operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. https://www.goretexprofessional.com/uk 

The Combat Uniform layering system consists of the following GORE-TEX Professional Products:

• The standard battle dress uniform will consist of PYRAD® by GORE-TEX LABS product technology – for comfort, durability, colour fastness and FR protection.
• The thermal suits will have the WINDSTOPPER® by GORE-TEX LABS product technology in the outer material, for windproofness, comfort and durability.
• The rain suit will have the GORE-TEX product technology and everything that that stands for, including durable waterproofness, windproofness and breathability.

Durable NCU layering system

To this end, Siamidis together with technology partner Gore made a garment layering system, based on GORE-TEX Professional fabrics technologies. In order to make sure that all NCU requirements were met, most of the Gore lab capabilities including durability and wet labs, rain tower, environmental and comfort chamber were utilized during the tender process to verify the performance and fitness-for-use of the complete uniform system, including the undergarment system provided by Aclima AS and Woolpower AB.

“We are happy and proud of being part of the team that has been awarded the NCU contract. We have successfully worked in a close partnership with Siamidis to develop the outer garments of the system. The whole project has been a fantastic journey and learning process for all of us. The user requirements of the NCU system have clearly been to protect the soldiers and at the same time focus on their performance”, states Åke Sahlgaard, Key Account Manager, Gore.

Michalis Siamidis, CEO, Siamidis SA, says: “We are proud and honored for the NCU award decision. The project is a great case of how our team and Gore cooperated closely to develop a high-performing system that is fit-for-use in various scenarios and climate zones. Our focus has always been on innovation, sustainability, durable protection, and comfort. The system has undergone extended laboratory and troop-trial testing. We feel high responsibility and excitement to start working for this contract”

Carl Henrik Myhre, Project manager at Layers AS says: “This project allowed us to really take a close and deep look into how and what technologies work together in various operations and scenarios. We could completely focus with the soldiers’ best interests in mind while designing this system.”

OEKO-TEX and solar energy

One important aspect within the NCU tender process was the focus on sustainability. Both, Siamidis SA and GORE-TEX Professional have put emphasis on durable product performance and at the same time a lower environmental impact. The final garments are certified STANDARD 100 by OEKO-TEX®. And, as manufacturer, Siamidis has an “electrical consumption accounting” programme in place through which the energy needed to produce the NCU layers is compared with the energy produced by the company-owned solar energy installations (which produces more than 3.000.000 kWh per year).

“As a result of the sustainability measures, we are proud to say that the production of the PYRAD® by GORE-TEX Labs, WINDSTOPPER® by GORE-TEX Labs, and GORE-TEX® Products layers of the system does not have negative CO₂ footprint due to energy use”, says Michalis Siamidis. “In addition, the NCU system will be made from a value chain that is highly focused on quality, ethics, and environmental protection.”

“The ‘Nordic Combat Uniform System’ (NCU) project is a key highlight for Gore, and we are delighted to be part of the winning group. Through the various operational scenario requests and we were able to demonstrate our technical GORE-TEX products capabilities of protection and comfort together with the excellent manufacturing capabilities of our partner Siamidis. We are extremely pleased to be a partner of Oskar Pedersen in the NCU project”, says Åke Sahlgaard

The Nordic Combat Uniform is the first NORDEFCO procurement of its kind as it is the first time Finland, Sweden, Denmark and Norway join forces in a single procurement effort.

• Four nations signing this contract is a beneficiary and tremendous achievement for joint procurement of uniform systems and provides good solutions for the soldiers, says brigadier Øyvind Kvalvik head of Land Systems division in the Norwegian Defense Materiel Agency (NDMA).
• Although this is a joint procurement, each nation has signed individual contracts with the same contract terms, and the cooperation will continue during the contract period, says Finnish Major-general Kari Renko.

The Nordic nations requires a modern, functional and flexible combat uniform system in order to meet their military requirements in demanding Nordic climatic conditions. The system also includes configurations for jungle and arid desert conditions typical for international operations.

“The uniform system is a significant improvement for the soldiers in all four nations, and is designed to have an equal functionality and fit for both genders”, explains head of Logistics FMV, Jennifer Skjäl-Lundgren 

One system, one design
The NCU clothing system includes uniform configurations from underwear to outer layers.  

“The configurations are the same in all countries, but each nation will use its own national camouflage pattern on outer layers”, says Danish Major-General Christian Brejner Ishøj.

Also exempted are smaller items such as headgear, gloves, footwear or personal protective equipment. These are not part of the framework agreement, and will be procured by each nation independently.

Consortium

The NCU system has been developed as joint effort of a core group of partners known for their long-time commitment to innovation. Oskar Pedersen AS is the contractor and Layers AS the project manager. The manufacturing and technological partners of the system are: Siamidis SA – Lead technical solution, manufacturer of the combat, cold & wet weather layers, W.L Gore & Associates GmbH - Technology provider for the system, Aclima AS & Woolpower AB – Wool underwear.

“Working together with some of the best companies within the industry and engaging in various technological fields from wool underwear to lightweight rainwear was really challenging and equally rewarding for us. We learned a lot and are very much looking forward to the cooperation ahead”, says Carl Henrik Myhre, managing director in Layers. “We challenged ourselves to offer a European based technology-oriented system. This gave us a highly reliable value chain with focus on ethics, human rights, and environmental topics. The main manufacturer has their power source from their own renewable solar energy with a CO2 surplus equal to 3.6 million m2 of forest”, says Carl Henrik Myhre.

Facts: 
The Nordic Defense Cooperation (NORDEFCO) consists of Denmark, Finland, Iceland, Norway and Sweden. The overall purpose of NORDEFCO is to strengthen the participants’ national defense, explore common synergies and facilitate efficient common solutions.

For more information: Nordefco

The 2021 Responsibility Update highlights the development of expanded polyethylene (ePE) as one key example of how Gore’s Fabrics Division is using its vast expertise to drive environmentally improved material innovations. Gore’s new complementary material platform will serve as the basis for membrane technologies in its consumer business.

Another top story featured within the 2021 Responsibility Update: GORE-TEX Professional launched EXTRAGUARD, an innovative upper technology with a lower environmental footprint for a new class of safety footwear.

Ross MacLaine, Sustainability Leader of the Gore Fabrics Division, said: “I am pleased to see that in 2021, despite many challenges, we made substantial progress in many areas. Our sustainability framework is now fully integrated into both our consumer and professional GORE-TEX businesses, providing strategic guidance on key initiatives. In our Responsibility Update this year, we have taken the opportunity to share thoughts from a wide number of our experts to highlight the depth of knowledge we bring to this area. We will keep working hard on all the commitments – made within our sustainability strategy – to protect people and planet while prolonging the lifetime of our products and the well-being of their users.”

Additional highlights from Gore’s sustainability journey last year include:

• Gore Fabrics Division conducted another full assessment of its total carbon footprint and joined forces with its supply chain partners to reduce carbon emission of the raw materials.
• Gore Fabrics Division obtained Global Recycled Standard (GRS) certification for its fabric plants in Putzbrunn (Germany) and Shenzhen (China).
• Gore Fabrics Division further increased transparency in its performance and efforts to reduce the environmental impacts of its fabric plants via the Higg Facility Environmental Module (FEM). While the manufacturing sites in Shenzhen and Elk Mills (USA) maintained their performance levels, the Putzbrunn plant significantly exceed its total environmental score.
• Gore Fabrics Division also continued to verify social compliance at its manufacturing sites via the Higg Facility Social & Labor Module (FSLM).

“These initiatives and achievements demonstrate that in 2021 the Gore Fabrics Division continued to make a difference to our planet and the people living on it. Using decades of scientific knowledge, intensive research & development, as well as a strict testing regime, we remain committed to drive environmentally improved material innovations that deliver an optimized combination of high performance with a lower environmental footprint”, concludes Ross MacLaine

Gore revolutionized the outerwear industry with waterproof, breathable GORE-TEX Fabric more than 40 years ago and remains a leading innovator of performance apparel. Gore fabrics products provide comfort and protection in challenging environments and in everyday life, enabling wearers to safely and confidently achieve and experience more. From hiking in downpours to defence operations and fighting fires, Gore’s deep understanding of consumer and industry needs drives development of products with meaningful performance advantages. For more information, visit www.gore-tex.com and www.goretexprofessional.com.

Sally Ryder Taylor 
GORE-TEX Professional Press Office UK 
Mob: 07793815026 
Email: sally@rusecomm.co.uk 
 

Gore Associates Paul Jennewein  and Thomas Meyer test immersion protection garments using GORE-TEX PYRAD® product technology from Viking-Life Saving Equipment in Lake Chiemsee, Germany.

Arc rated GORE-TEX PYRAD® fabric is a multi-functional and multi-norm solution for electrical workers who are exposed to the risks of an electric arc, electrostatic discharge and who often have to operate in foul weather conditions. Today, GORE-TEX Professional announced the introduction of a concept for arc-rated 3-layer overtrousers to its PYRAD® portfolio of products. Trousers utilising arc rated GORE-TEX PYRAD® fabric technology allow end users to stay Class 2 arc protected, dry, comfortable and focused on their work not their PPE. When compared to other Class 2 arc protection rainwear trousers currently available they are significantly lighter, less bulky and, in fact they are exceptionally comfortable to wear, remain dry on the inside and provide quick re-drying properties.

The concept of arc-rated overtrousers is constructed from GORE-TEX PYRAD® which is a 1-ply fabric with 3 layers: a face fabric, GORE-TEX membrane plus PYRAD® fabric technology and a flame-retardant backer. To support the introduction of this new technology to our partners, the GORE-TEX Professional design team has developed a new concept for overtrousers that is durable to stand up to tough working environments and designed so that they are easy to put on over existing non-weather protective clothing. The beneficial and functional design elements include: pre-shaped legs, safety zips which run from the hem to the knee so there is no need to remove safety boots to get them on or off and the back is shaped higher than the front to ensure all day wearer comfort in all working positions. As part of their concept design program, GORE-TEX Professional provides this overtrouser design as a service to customers.

Importance of protecting your legs

Legs account for approximately 36% of the body’s total surface area, once they become wet or cold this can impact on the overall warmth and well-being of the rest of the body. It is well documented and scientifically proven that chilled legs put a strain of the immune system. In addition, cold leg muscles have a higher risk of sustaining injury because muscle strength decreases as temperatures fall. GORE-TEX PYRAD® 3-layer overtrousers tackle such issues head on because they provide durable waterproof and windproof protection against rain and wind, which is key to preventing the wearer from getting wet and cold.

Arc rated GORE-TEX PYRAD® 3-Layer overtrousers are a protective and intelligent choice for all electrical workers who demand and deserve the following wide range of protective features: Class 2 arc rated protection, weather protection, flame protection, protection against the hazards of an electric arc, protection against electrostatic discharges and highly visible functionality.

*EN Norms and Standards of Arc rated GORE-TEX PYRAD® Trousers

Protective clothing against the thermal hazards of an electric arc, IEC 61482-1-2:2014 class 2 (7 kA), IEC 61482-1-1:2019 arc rating ELIM 42 cal/cm² 

Clothing to protect against heat and flame, EN ISO 11612 A1, A2, B2, C1, D2, E1, F1

Protective clothing for use in welding and allied processes, EN ISO 11611 class 2 A1+A2

High Visibility Clothing, EN ISO 20471 HI-VIS yellow, HI-VIS orange

Protection against rain, EN 343 class 4/3

Electrostatic properties, EN 1149-3/-5

Protective clothing against liquid chemicals, EN 13034 Type 6

Rain Tower Test, EN 14360